At the heart of this is goods-to-person (GTP) automation, a technology that could change not just the warehouse floor, but the economics and possibilities of fulfillment itself.
Goods-to-person automation flips traditional warehouse processes on their head. Instead of people walking miles every day to pick merchandise from sprawling shelves, automated shuttles or robots bring items directly to operators.
The benefits of GTP automation go well beyond worker efficiency, offering a means to improve space utilization as well. While traditional warehouses necessitate wide aisles and racks spaced far apart for forklifts and human traffic, goods-to-person consolidates storage space.
The data implications of GTP are profound. In GTP systems, workers can pick at rates upwards of 300-plus picks an hour, compared to the 60–90-pick rate that’s typical in manual setups. With that higher throughput, it makes the cost of investing in cameras, sensors and advanced tracking much more palatable, since a single camera is now capturing three to 10 times more picking data.
Beyond operational metrics, GTP automation is changing the nature of warehouse work itself. Traditional fulfillment jobs can involve hours of walking, repetitive heavy lifting, and awkward reaching, all of which are directly associated with workplace injuries and burnout. But, GTP automation helps bring manageable loads directly to ergonomic picking stations.
Today, market pressures driven by rising customer expectations, surging SKU counts, real estate scarcity and labor shortages are making adoption of GTP solutions less of a luxury and more of a necessity for survival.
In a world of modern retail that’s becoming more competitive by the day, the winners in fulfillment will be those who can increase their SKU assortment, improve their product density, and deliver faster, more accurate service, all without ballooning costs. The hope is that GTP automation can provide a blueprint for exactly that.
Resource Link: https://www.kardex.com/en/technology/products/autostore